GSI-CERN Collaboration for MM systems
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Meeting Notes
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Stretch Wire System Status and Calibration Findings
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Summary of ~2.5 weeks of testing on Ref Quad 2: the system returned to the measurement hall but will go back to Ref Quad 2 due to space constraints.
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The original rack-mounted FDI could not be calibrated; it was replaced with the repaired GSI FDI, which operates correctly and provides valid data.
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Found low integrated gradient (~4–4.5 T vs expected ~13.3) caused by the wire touching the holder due to pulley position; a temporary plastic tape fix restored expected values.
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The issue appears on both A and B stages; indicates the pulley sits too low relative to the design.
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Conclusion: Mechanical contact between wire and holder produced erroneous readings; a robust mechanical fix is required.
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Mechanical Remediation Options for Pulley/Wire Interference
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Tape is a proof-of-principle only; unacceptable for delivery and long-term stability.
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Preferred approach: redesign/adjust the pulley holder so the wire never contacts the structure; avoid epoxy or added contact surfaces that would alter dynamics.
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Proposed options:
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Keep the existing hole; redesign the pulley holder to move the pulley higher/sideways while maintaining stiffness/stability.
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Consider an intermediate plate to reposition the pulley; possibly reduce pulley diameter after careful analysis.
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Next steps discussed:
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Unscrew the pulley to measure hole location (from plate edges) and the intended wire path.
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Collaborate with the draftsman to propose adjusted holder/plate solutions.
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Conclusion: Engineer a stable, long-term mechanical solution that preserves calibration integrity.
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Measurement Quality, Noise, and Repeatability
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Integrated gradients and roll-angle results are comparable to those of CERN stretch-wire systems.
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Repeatability (relative standard deviation × 10,000) ~1.0 (X) and 0.8 (Y), about 2 times worse than reference systems.
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Suspected noise source: the motor controller (different from CERN units) generating electromagnetic interference.
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Mitigation underway: motor controller moved to the top of the rack; re-measure to assess impact; consider shielding if confirmed.
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Conclusion: The noise is likely linked to the motor controller; further tests will confirm this and guide mitigation.
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Resonance Frequency (Sag) Measurements and Dynamic Response
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Using the resonance method at the same tension vs SSW10: similar resonance frequency, but the GSI system shows higher noise and a much lower/less distinct oscillation amplitude.
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Two contributors:
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Electrical noise (as above).
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Non-equivalent dynamic excitation: controller/software acceleration/speed limits and the shake position relative to flux lines affect the response.
- Actions taken: varied speed/acceleration limits; continued investigation of software limits and shake position inside the magnet.
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FFT shows higher-frequency components (likely noise) outside the algorithm’s search band; it does not bias frequency detection but indicates room for improvement.
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Conclusion: Tune motion profiles and excitation geometry; continue noise mitigation.
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Power Supply Testing (AC Mode)
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Plan to test the magnet power supply in AC mode as a stress test and for future room-temperature superconducting magnet measurements.
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Conclusion: AC-mode testing is scheduled and important for final project needs.
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Hardware and PC/Storage Updates
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Replacement of old PCs with new PXI (Compact) systems: offers received; order to be placed; estimated delivery ~8 weeks.
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MTPC122 failure traced to the hard drive; replaced with a CERN Samsung SSD and Windows image; FFMM installed and functioning.
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Additional Samsung SSDs ordered; compatibility will be checked.
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Conclusion: Computing hardware refresh is in progress; the failed PC has been recovered with a new SSD.
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Rotating Coil Scanner Measurements Status
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All required magnets measured (8 total); results include multipoles and field at each position.
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Internal review scheduled; a link will be shared with participants.
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Conclusion: Rotating coil campaign completed successfully; summary to follow.
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Potential Funding and Collaboration for Stretched Wire Development
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Proposal to seek funding to open hardware to scientific users or transfer to industry, subject to partner agreement.
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CERN notes that any industry-involved funding must go through Knowledge Transfer; broader multi-institute academic collaboration is also an option.
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A dedicated meeting will be scheduled after the program link is shared.
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Conclusion: Explore funding/collaboration options; coordinate with Legal/KT as needed.
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