2–6 Feb 2026
TIFR, Mumbai
Asia/Kolkata timezone

Proportional counter development with vacuum manifolds recycling legacy iron tubes for the GRAPES-3 expansion

2 Feb 2026, 14:15
15m
TIFR, Mumbai

TIFR, Mumbai

Tata Institute of Fundamental Research, Homi Bhabha Road, Navy Nagar, Colaba, Mumbai 400005, India
Oral Gaseous detectors Parallel Session-IV

Speaker

Dr NAYAK, Pranaba K (Tata Institute of Fundamental Research)

Description

The GRAPES-3 experiment, located at 2200 m above sea level in Ooty, India, operates the world’s largest tracking muon telescope, designed to study the influence of cosmic rays on Earth and their interactions with the near-Earth environment [1]. In a major recent upgrade, the effective area of the telescope was doubled by refurbishing nearly the same number of proportional counters as in the original system [2]. These new counters were constructed using more than fifty-year-old iron pipes that had remained almost-buried underground for decades. Their successful reuse required the development of a systematic approach to restore, evacuate, and fill the steel pipes, while maintaining strict operational reliability standards. Central to this effort was the design and fabrication of custom stainless-steel vacuum manifolds at different stages of the program. The first version, introduced in 2011, was a 1500 mm, 10+4 port asymmetric manifold that established the dual functionality of evacuation and gas filling in a single system. In 2012, a more compact 1250 mm version with the same 10+4 port arrangement was developed to improve throughput while optimizing laboratory space. By 2016, the requirements had shifted toward frequent filling, leading to the creation of a 1000 mm, 14-port symmetric manifold in a 7+7 configuration, which provided both compactness and efficiency. All manifolds were constructed from SS316 stainless steel to ensure vacuum integrity and gas compatibility, mounted on SS304 frames for robust support. Helium leak-detection systems were deployed throughout to guarantee long-term reliability. This achievement, made possible through collaboration between TIFR and Fillunger (Pune), highlights the feasibility of sustainable practices in high-energy astrophysics [3]. The successful adaptation of aged materials not only enhanced detector sensitivity but also provided a scalable, resource-efficient model for future experimental upgrades.
References:
1. P.K. Nayak et al., Enhancing the capability through Recycling: Doubling the World's Largest Muon Telescope with almost-buried Iron tubes, Zastita Materijala 66 (2025) (in press).
2. PK Nayak, M. Muthuvinayagam, P.K. Mohanty, Characterization of half-century-old iron tubes and their use in the construction of a next-generation large-area tracking muon telescope, Int. Conf. on NCD, Springer Proc. Mater., (2025) (in press).
3. PK Nayak et al., Enhancing the capability through Recycling: Doubling GRAPES-3 Muon Telescope with almost-buried Iron tubes, Springer Proc. Physics., 432 (2025) (in press).

Position Scientific Officer
Affiliation Tata Institute of Fundamental Research, Homi Bhabha Road, Mumbai 400 005
Country India

Author

Dr NAYAK, Pranaba K (Tata Institute of Fundamental Research)

Co-authors

Dr GUPTA, SK (Tata Institute of Fundamental Research, Homi Bhabha Road, Mumbai 400 005, India) Dr HAYASHI, Y (Graduate School of Science, Osaka Metropolitan University, Osaka 558-8585, Japan) Dr MOHANTY, PK (Tata Institute of Fundamental Research, Homi Bhabha Road, Mumbai 400 005, India) Dr KAWAKAMI, S (Graduate School of Science, Osaka Metropolitan University, Osaka 558-8585, Japan)

Presentation materials