18–22 May 2025
Peppermill Reno
US/Pacific timezone

C3Po1D-07: Optimization of liquid hydrogen tank-to-tank transfer: A comparative study of six transfer systems

21 May 2025, 09:15
1h 45m
Exhibit Hall, Tuscany Ballroom

Exhibit Hall, Tuscany Ballroom

Speaker

Haoran Gan (Zhejiang University)

Description

Liquid hydrogen is considered as one of the most promising carriers for large-scale hydrogen storage and transport. However, boil-off losses that occur during the transfer of liquid hydrogen from the trailer to storage at refueling stations pose a significant challenge to the efficiency and cost-effectiveness of these processes. Therefore, the design of the liquid hydrogen transfer system is crucial for ensuring the efficient transfer. In this study, six liquid hydrogen transfer systems based on different methods are proposed, including self-pressurization pressurization-based transfer systems (with and without vapor return), pump-based transfer systems (with and without vapor return) and pressurization-pump integrated transfer systems (with and without vapor return). The transfer process of liquid hydrogen from a 50-m3 trailer (source tank) to a 30-m3 station storage tank (receiver tank) is considered as a case study for assessing the energetic and economic potential of the six proposed systems. The six systems are compared in terms of the transfer process time, source tank holding time after liquid hydrogen offload, boil-off losses, and total costs of the infrastructure. The results show that transferring the excess gas from the receiver tank to the source tank prior to the transfer process significantly enhances the overall energy balance of liquid hydrogen. The transfer process time of the self-pressurization-based system with vapor return is 1.4 h, with boil-off losses of 7.43%. This work may provide guidelines for configuration selection and optimum design of liquid hydrogen transfer systems in liquid hydrogen supply chain.

Author

Haoran Gan (Zhejiang University)

Co-authors

Song Fang (Zhejiang University) Shaolong Zhu (Zhejiang University) Shiran Bao (Zhejiang University) Limin Qiu (Zhejiang University) Kai Wang (Zhejiang University)

Presentation materials

There are no materials yet.